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Control the Flow in Your Waterfall Spillway

Posted by Blue Thumb on Nov 18th 2025

Control the Flow in Your Waterfall Spillway

A pond waterfall is one of the most striking features you can add to an outdoor space. The sound of running water brings calm, while the movement keeps the pond ecosystem healthy.

But a waterfall isn’t just about dropping water over rocks. It requires a carefully built pond waterfall spillway that controls where and how the water flows. A good design ensures efficiency, minimizes water loss, and delivers the visual effect you want.

You can customize the flow to match your style to get the perfect look whether you want a gentle sheet of water, a lively cascade, or a multi-layered drop.

Step 1: Preparing the Foundation

Before a single stone is placed, you need a solid base. The area at the top of your pond, where the waterfall will begin, should be dug out and leveled to support the spillway. A liner is laid down to contain the water, followed by a faceplate attachment that connects the spillway box or plumbing to the liner.

Step 2: Selecting the Spillway Stone

The centerpiece of any waterfall is the spillway stone: the rock that determines how the water leaves the system and falls into the pond. Choosing the right one is both art and engineering.

Look for a stone with a flat top so water can gather evenly before dropping. Pay attention to the edges. A stone with a forward-sloping cut will make the water roll off in a short drop, while a stone with a back cut or negative edge allows the water to fall cleanly in a single sheet.

Step 3: Locking Stones into Place

Once you’ve chosen the spillway stone, position it so it rests securely between the side rocks. It should feel stable but may need additional support. Adding weight on one side can balance it, while smaller filler rocks can be tucked in to close gaps.

Pay close attention to holes or voids around the edges as water can escape here, reducing the effect. This is where supporting stones come into play. You can slot smaller rocks around the main spillway piece, so you can channel water where you want it and block off areas where it might leak.

Step 4: Using Foam to Control Flow

Even with the best stone placement, water naturally seeks out cracks and voids. If left alone, it will sneak through gaps and disappear behind rocks instead of flowing where you want it. Expanding waterfall foam solves this.

Foam is applied along seams, under edges, and in voids. It forms watertight barriers that push water toward the spillway stone. Gravel or sand can be sprinkled over the foam while it’s still wet to disguise it, so the construction looks natural.

Once hardened, the foam becomes part of the rockwork, locking pieces together and preventing leaks. It’s important not to overuse foam, though. Filling large voids with gravel first reduces the amount of foam required and keeps the look natural. Foam should enhance water direction, not dominate the structure.

Step 5: Adding Layers and Texture

A waterfall doesn’t have to be a single drop. Carefully arrange stones at different levels, so you can create multiple effects. For example, water may roll off one stone, then hit another before dropping into the pond.

This produces a double spill effect with more movement and sound. Curved stones can guide the water sideways, while angled pieces can throw the water outward for a bolder look.

These design choices determine not only appearance but also acoustics. A tall, narrow drop gives a sharper, louder splash, while a wide, shallow sheet produces a softer murmur. You need to experiment with stone placement, so you can fine-tune the soundscape of your pond.

Step 6: Concealing the Infrastructure

Once the flow path is set, the final step is making it look natural. Gravel, cobble, and dirt are used to cover foam, fill cracks, and blend the pond waterfall spillway into its surroundings. Plants can be added near the edges to soften lines, while moss or creeping ground covers will, over time, make the waterfall appear as though it has always been there.

Customizing the Flow with Filtration and Skimmers

Beyond stone placement, equipment choices also affect the flow. Pond waterfall spillways can be paired with skimmers and filters to keep the water clear and balanced. A skimmer box, for instance, is especially useful in ponds under trees, where leaves and debris constantly fall.

High-capacity skimmers can handle thousands of gallons per hour, and when installed opposite the waterfall, they create an efficient circulation loop.

Both spillways and filters can be hidden with rockwork and aquatic plants. This keeps the pond natural while ensuring it functions smoothly. Combining mechanical filtration with thoughtful stone placement allows you to maintain both beauty and performance.

Blue Thumb Helps Create Your Ideal Outdoor Spaces

A pond waterfall spillway is more than a pile of rocks with water running over it. It’s a carefully engineered feature that balances aesthetics, sound, and function.

Blue Thumb offers accessories and tools that can help you create natural-looking ponds and waterfalls that suit your outdoor landscaping designs. With patience and creativity, the result is a living water feature that transforms your pond into the centerpiece of your landscape.